Suzuki samurai choke adjustment You do need to get both adjustments correct but the pedal height shouldn't go out of adjustment. 3K views 7 replies 3 participants last post by Aintskeered Mar 2, 2021 Famelis Discussion starter May 12, 2011 · Hello all, Just fitted weber carb to my 1. Here is a procedure for adjusting the choke; Suzuki Samurai Choke Playing with the two adjustments should eventually get you to the proper specs although I would adjust the free travel first unless you are installing a new clutch. Jun 12, 2013 · 1. Feb 14, 2011 · To see if you bent it far enough you pull the indexing pin (drill bit, nail, small screwdriver) and see if your cam follower lines up with the mark. It will run for a second while pushing the gas and Weber 32/36 Carburetor Adjustment Electric Choke (Loosen ring to adjust) Weber Carburetor Adjustment Procedure. Thanks Learn how to set and adjust a carburetor automatic choke May 14, 2024 · Hey guys I'm running a weber carb on my samurai and it has the water choke, I was wondering how I adjust the choke idle speed? I know there's the three small screws that adjust the tension on the View and Download Suzuki Samurai 1986 service manual online. Where should it go? What benefits do I get from being able to adjust the choke? Thank you in advance. This information is adapted from the 87 version but it does apply to all 8 valve engines. We idle the engine down low to make sure the idle circuit is the only circuit keeping the engine running. Also intake manifold vacuum diaphragm should be pulling on choke by way of bucking spring action. Service manual for the Suzuki SJ413 (Samurai) Jul 1, 2012 · Idle speed adjustment for Hitachi carbed. Effective February 22, 2024, Google Groups will no longer support new Usenet content. I tried to remove it from the carb and i come to find its stuck in there. The clutch cable should be adjusted so that there is 1mm of free play on the cable at the gearbox end. 6. i dont understand why; Wont stay running at idle why, will run if I kept throttling!? help me, thanks. I need for my choke flap to close a little tighter. The best reference source is the Suzuki Factory Service Manual. 86-95 Suzuki Samurai OEM Hitachi DFB306 Carburetor Rebuild Kit (SKU# SER-CRK) Installation Instructions For additional copies of these and other instructions go to: Aug 15, 2006 · Is this a Samurai built for the US? If so, the carburator has two adjustments for idle, the cold or idle up circuit which is adjusted at the back of the carburator next to the cable pull for the throttle and is often mistaken for the warm idle setting. Make very small adjustments at a time. Jun 5, 2002 · Try this. The simplicity of a cam driven fuel pump, low pressure lines and a basic carb is nice, and fits the simplicity of the Sami well May 5, 2006 · Suzuki FAQ (Frequently Asked Questions) We get a lot of questions from Suzuki owners, and we certainly don't mind answering them. any help would be appreciated. How to Remove a Suzuki Samurai Carburetor | eHow. 3L SUZUKI ALONG WITH A NEW air cleaner! . Jetting and Tuning Weber Carbs. - Weber Carb Tuning and Technical Info. i replaced a lot: timing belt, all ignition parts, filters, hoses, v belt, water pump and so on. This carburetor is designed to deliver optimal fuel-air mixture for enhanced engine performance and improved driving experience. com The carburetor on the Suzuki Samurai is located on the top of the engine between the engine. The warm idle adjustment is at the back and lower part of the carburator and is directly to the right of where the throttle cable is attached View and Download Suzuki SJ Samurai instruction manual online. SUSPENSION, STEERING SYSTEM AND TIRES . It idles fine before i drive it, but when i stop driving it stalls. THE SECRET WORLD OF THE FUEL SCREW At up to a quarter-turn, your four-stroke’s carburetor slide doesn't process enough oxygen to effectively atomize fuel Oct 26, 2014 · Along with the water pump, I also replaced the clutch fan. , can heater, isn't as warm,,. Sep 8, 2025 · The adjustable choke and performance tuning make it a smart, reliable choice. What position is on. 3 Samurai. May 1, 2008 · The choke . Sep 13, 2017 · hello all, i recently got a 1988 samurai. In order to get it home I had to pump the gas all the way home. Come join the discussion about performance, modifications, troubleshooting, reviews, maintenance, and more! Oct 19, 2018 · A friend of mine helped with cleaning the carburetor because it sat for 3 years and didn't want to run off choke. 3L Samurai engine (uses TOY250 or 21100-24034 carburetors NOT INCLUDED). The Suzuki Samurai Oct 20, 2009 · To adjust the fuel/air mixture you need to remove the pin from the adjuster port and then using a small straight screwdriver adjust the mixture. choke. Other choke options can be special ordered on request. Major improvement! The needle now stays below the middle and with the proper timing belt/valve adjustment the truck has its original factory power back. Complete repair, troubleshooting, and maintenance guide for vehicles without catalytic converter. Feb 18, 2021 · Samurai SJ413 1992 G13BA Japan Idle Problems when Warmed up. Bending the lever up closes the choke valve, and bending the lever don opens the choke valve. 3 the choke on the carb is staying closed or mostly closed even after it warms up. Mar 12, 2010 · A forum community dedicated to Suzuki owners and enthusiasts. The choke could be set up incorrectly. No problem started right up but as soon as I take the choke off it dies. Viewing and searching of historical data will still be supported as it is done today. Jan 15, 2013 · So we just bought our first samurai and the guy told us it was having carb issues. I think the single wire is for the anti-diesel (fuel shutoff) solenoid. As the engine warms up, the automatic choke adjusts to the temperature change to regulate the fuel/air mixture to the proper ratio. AutoZone's Repair Guides tell you what you need to know to do the job right. Jan 9, 2011 · A forum community dedicated to Suzuki owners and enthusiasts. I pulled the cable off the carb and it was rusty inside there plus it was a These instructions are provided as a guideline to installing a Toyota 3K Carburetor onto a stock Suzuki Samurai manifold using products provided by Certified Machine. I have changed the fuel cut solenoid, as the original one didnt work anymore. Don't do this without an air fuel mixture gauge or a multi meter on your O2 sensor. STARTING MOTOR . Presto! Runs great!,. Adjustment is with a wrench and screwdriver. If the choke isn't opening or is set too rich, that could also cause the engine to idle too quickly. Perform the following adjustment with the air. If I remove the air filter it runs a fair bit better but still hesitates a little. Before I bought it I checked the fuel flow from the fuel pump and spark so I figure it'll be something simple. 95 May 12, 2010 · In 1990, the Samurai went to Throttle Body Fuel Injection and stayed that way until it was discontinued in 1995. set to correct valve lash and checked 12 votes, 16 comments. The most comprehensive explanation I've come across. It makes it worthless on I'm pretty sure certified mechanics say to never adjust the #2 screw as it is super precisely tuned. Make sure to prop the choke plate closed so you don’t inadvertently drop the vent tube nozzle into the carb throat. Engine runs well at speed but stalls when choke is applied. I've been looking at the bay and noticed this cable was not connected at all. Install the idle-up actuator, the carburetor and the air intake case. Aug 17, 2022 · So after rebuilding my samurai with an aisin double barrel carb , it has an issue where adjusting the idle adjuster screw doesnt put the idle revs low enough. com site for details on the carburetor and for the ECM. Additionally, you can try adjusting the screw on the fast idle cam to see if that helps slow things down. Using your finger, check the choke valve for smooth movement. Jun 27, 2025 · Review REDLINE Carburetor For Suzuki Samurai Electric Choke 32/36 Dgev fits 1985–1989 The Red Line WM53D5 carburetor is a high-performance replacement option for Suzuki Samurai models with electric choke and a displacement of 32/36 DGV, produced between 1985 and 1989. Anyway while reading I noticed the fast idle adjustment procedure, I was under the impression that there is no fast idle adjustment other than bending the arm that contacts the thermowax element. 3 samurai. But!,. Plus, not everyone Jul 3, 2010 · I have a 1987 Susuki Samurai, 1. 3 (petroworks) Reset ValvesIf somebody else did the replacement for you it may be a warranty issue, so they may want to do it. How do you adjust mixture? Well chuffed with it though seems to have improved throttle response no end Aug 29, 2012 · Depending on which one, they can be pretty pricey new. Mods, you may want to pin this one. when it gets HOT it will open the choke plate. So when I got this car the choke adjustment function has never worked, the car starts fine especially on hot days but colder days needs more than one start. Place the vent tube nozzle in your home-made installation tool. Customer: My 88 Suzuki Samurai starts and runs great---until I give it 70% throttle and then it stumbles and hesitates during acceleration. heydownloads. We set the fuel screw for highest vacuum and make final tiny adjustments with an Innovative Air/Fuel Wide Band O2 Sensor. pistons, cam). Now that it's cold start just sputtering and dies with the choke on. The throttle cable can drop right into place and easily be seen from the front of the vehicle. A non professional video showing the Choke and Idle adjustments and operation. The most common problem with Samurais is the choke setting. Choke Operation Perform the following adjustment with the air intake case removed from the engine, and the engine should be cold. T Weber Carburetor 32/36 Tuning. Remove any dirt or bits from the vent tube opening. The Toyota carb works much better than the stock Suzuki carb and can handle steep hills without flooding issues. We rectified that situation and replaced the throttle cable with a brand new one and adjusted it correctly. but it runs pretty good with a screwdriver jammed in there!!! :grin: I did the adjustment to line up the cam to the mark on the throttle linkage, but I Sep 14, 2010 · The choke is fairly simple to attach at the carb, just follow the instructions that come with the kit and you can’t go wrong. 3L; NEW=Weber Carb, fuel pump, Sparks kits, dis. Mixture idle Screws Pre-Set: Fuel Economy, Fuel Economy, Fuel Economy, That is Why We Pre-Set this Adjustment. Is this normal? Its seems - Suzuki 1987 Samurai question Apr 1, 2018 · It's been a while since I had one (had a Samurai but think it was pretty well the same engine as SJ413). 3 LITER TO TOYOTA 3K CARBURETOR SWAP KIT - $155. It runs normal! Zuki carbs must have a temp. . Apr 8, 2017 · I put the carb back on the bike, set the mixture screw 2. 1987-1989 Suzuki Samurai has a feedback controlled carb with a mixture control solenoid to automatically adjust the mixture. Removing the air filter improves its performance somewhat, but it still hesitates a bit. Could somebody please snap a few photos of where the coolant lines are supposed to go to in the samurai? Sep 22, 2015 · To adjust, loosen the regulator Step 16 lock nut (5/8” wrench) and turn the Connect this hose between the intake adjustment screw (7/32” Allen) clockwise manifold and to increase the pressure and counter- Jul 28, 2016 · The 1" measurement is for the clutch pedal height adjustment. Please advise Geo Tracker/Suzuki Sidekick Tips for adjusting TPS Cody Jv 253 subscribers Subscribe As the engine warms up, the choke should open, allowing the throttle linkage to rest on the lower steps of the cam until it idles normally. Also, the timing is important. Cold start is idles at 2000 rpm up to 2200 rpm. 4) Removing accessories mounted on the engine like the alternator, starter motor, and air cleaner. Jump to Latest 4. NOTE: This ONLY goes for the 32/36 DGV/DGEV/DGAV etc series of carburetors not the 38. These instructions are provided as a guideline to installing a Toyota 3K Carburetor onto a stock Suzuki Samurai manifold using products provided by Certified Machine. Dec 27, 2008 · I have a 1988 Samurai. 1988 Suzuki Samurai Specs. 🌟 If you've ever This section describes the process for removing an engine. Home | TECHNICAL & HOW-TO | SAMURAI TECH | Weber 40DCOE – A few time saving tips for initial set up of sidedraft carbs When We Pre-Set this Adjustment on Carburetor We Make Sure the Choke is Opening the Choke Valve Normally and Make all the Necessary Adjustments on Our Live Engine to leave the Carburetor Ready to Go. Please provide your advice. Feb 24, 2008 · on my 87 samurai 1. The standard carb' has one idle adjustment for fast idle (on choke) and the other for normal warm idle. Currently, I have installed a new fuel filter, a new gas tank, a new intake manifold gasket, a new used carburetor, and a new oxygen sensor. Access our Suzuki Samurai, Sidekick, Tracker 1986-1998 Carburetor Repair Guide Adjustments by creating an account or signing into your AutoZone Rewards account. I dont know if it does it anymore, but when i drive it hard on high rpm it would stop and Samurai, Suzuki, 250toy, carb, choke, 3k carb May 5, 2007 · I had to share this with you guys. Temp gauge now shows lower than normal instead of mid range on temp. But I had this problem on an electric choke suzuki, electric choke had stuck on causing high idle and used a bit of fuel, just an idea 1987 Suzuki Samurai Fast Idle Actuator bypass. Wrong! As the title of the thread states, it's a 8V 1. Centering the TPS is easy, and has been outlined in the following instructions: TPS ADJUSTMENT INSTRUCTIONS Aug 6, 2017 · Carburetor Adjustment With engine cold the Choke plate should be 100% closed (adjusted by screw #4) Start the engine and the Choke plate should open to 85% via the Choke actuator. 3) Disconnecting the carburetor fuel lines. 3 engine. Posting and subscribing will be disallowed, and new content from Usenet peers will not appear. When the ambient temperature is below 77°F (25°C) and the engine is cold, ensure that the choke valve is almost completely closed. txt) or read online for free. If it doesn't you just put a little bit more bend in the flange. 3L Jul 10, 2014 · The 87 Samurai has an ECM and that controls the very complex carburetor used on those models. It's easy, especially with the engine The Choke Cable for Suzuki Samurai is engineered to provide precise control over the choke mechanism, allowing you to easily adjust the amount of fuel and air mixture needed for a smooth start. Suzuki Samurai Choke Setting - Welcome to ZUKIOFFROAD! Serving Suzuki Samurai, Sidekick & Equator Enthusiasts. Edit: found that the choke was out of adjustment, it was basically stuck closed. But since so many people have the same questions, it's sometimes easier to direct newbies to a FAQ where their questions are already answered. Start the engine and allow it to reach normal operating temperature. I've Got the Fix! \\ Suzuki Samurai Setting Ignition Timing with Light - Suzuki Samurai Engine - Distributor adjustment *WARNING* Suzuki Samurai rear seat belt failure! ALTERNATIVE OPTION @Hwy83SUZUKI SUZUKI SAMURAI 1. May 9, 2010 · I purchased my 88 samurai and there were all sorts of misrouted and leaking vacuum hoses, timing, carburetor settings, etc. . I have externally vented the float bowl and blocked the original bowl vent to eliminate fuel from from sloshing into the venturi and I have tried lowering the fuel level in the float bowl slightly but no improvement. thus no more. It sure has helped me. We have 1 Suzuki Samurai 1987 manual available for free PDF download: Service Manual Sep 17, 2017 · hello all, i recently got a 1988 samurai. Aug 30, 2009 · SAMURAI START UP, CARB QUESTIONYou need the choke to start it - even at 70 degrees - and your choke is obviously not working. Can anyone tell me if there is an adjustment and how to adjust it. This kit is very nicely put together and includes everything needed for the job. In the fsm it has a fast idle adjustment screw and outlines how to do the adjustment using this screw. Faulty intake and exhaust systems Carburetor out of adjustment Fuel pump not discharging adequately Clogged fuel filter Defective choke mechanism Loose intake manifold Dirty and clogged carburetor Float level out of adjustment Clogged fuel hose or pipe Not enough fuel in the tank Malfunctioning fuel cut solenoid valve Abnormal engine internal May 19, 2020 · Obviously EFI or propane is the best solution for replacing the Sami carb. Feb 20, 2010 · This model is actually a Suzuki carburetor, not sure of the exact spec, but factory issue in Australia at the time. Give me an idea on a starting point with the adjustment knob Aug 29, 2011 · Newbie Tech Section - Proper and only right way to tune a Weber 32/36 - Someone please sticky this. EXPLODED PARTS DIAGRAMS - Weber Carbs - Weber Carbs and TWM / Borla EFi Induction - Performance Brands Home / Performance Brands / Weber Carbs and TWM / Borla EFi Induction / Weber Carbs / Nov 14, 2021 · 89 sidekick 1. Manuals and User Guides for Suzuki Samurai 1987. If the choke is not adjusted, it can certainly cause starting and running issues. cap and good vacuum hose. In order to install a manual choke what do I take out and what if anything do I need to plug up? Jul 28, 2019 · hello from overseas ;) im from germany and need some help with my carburetor. When I start it again it will barely run on a much lower idle, and if i wait it will get back to normal. If Sam fails to move on active choke check manifold vacuum diaphragm and hose make Jan 1, 2011 · Where is the choke located and how do you adjust the idle. 3 engine 3k carburetor swap from webber carb. I bought it for a couple hundred bucks with it not running. up or downI think its broke ,because when its running ,you cant here no difference Feb 25, 2013 · [whitesamside] I was wondering if anyone could help me. The engine is now warming up and the Choke RPM can be adjusted using Screw #5. We do not endorse any such activity for others or recommend it to any particular person - we simply describe the experiences and opinions of other Suzuki Samurai, trueMy son's Samurai won't keep running unless the choke is on. Dec 18, 2019 · This is on installing a Toyota carburetor of a Suzuki Samurai Jimny 1300 SJ413 JA51. Please subscribe an Next we install the carburetor on our Shop Samurai (aka Lab Rat) and adjust cold idle, hot idle and fuel settings. The throttle cable on the Samurai was broken and never fixed properly for years. com Repair Pages, for Sidekicks and Trackers You say there is no check Does anyone have any Ideas on what to check for a very high idle even after being warmed up I have checked a few things , vacum leaks, high idle cam, idle adjustment screw and the fast idle adjustment , choke and they all seem to be working properly does anyone have any suggestions would be greatly appreciated Thanks for your time Suzuki Samurai Harley Carburetor Adjustment Zack Taylor 426 subscribers Subscribed Feb 27, 2001 · J&J's, Welcome to the Samurai world! Once you get the bugs worked out of yours, you'll have a blast! I'd try to completely disconnect the choke (once it is warmed up), and then make the adjustments. Jan 19, 2024 · From the factory, a US market Samurai does not have a manual choke, so your saying you're engaging the choke "half-way" suggests you're either not running the original carburetor, or you're opening the hood and manually closing the choke plate- which is it? Details like this are important, are there any other modifications we should know about? In order for our ECU to operate correctly, it requires the Throttle Position Sensor (TPS) to be centered. So long story short I have to have the mixture screw out about 5. Hard to adjust. Redline K601 - GENUINE Weber 32mm DGAV Carburetor Kit for Suzuki Samurai (Water Choke) 0 Reviews List Price: $477. The stock carb will work Nov 12, 2014 · Find the throttle cable where it acts on the carb linkage, there is usually an adjustable stop on this to set the idle. 00 Shipped! Description: This kit has everything required to swap your troublesome stock Suzuki or aftermarket Weber carburetor for the desirable Toyota 3K Carburetor onto the stock 1. This isn't necess Mar 7, 2022 · Carburetor Reviews - 1988 Suzuki Samurai This carb kit worked great easy to adjust in just a few min I was rolling down the road. pdf) or read online for free. I took it off roading yesterday with some friends, and about 10 times I would be RESEARCH – Downloadable documents for your Suzuki FSM (Factory Service Manuals), USR (User Created Documents), OWN (Owner’s Manual), TSB (Technical Service Bulletin), Sales Brochures, etc. What is the problem? Fuel and spark plugs are new. So what is under your hood? For many we do not worry about what is there until it starts making an unusual noise or strands us on the trail.  do a search for clutch. pdf), Text File (. Dedicated to one of the most capable Offroaders. In many cases, your ATV was delivered from the factory with it offset to one side. He messed with it alot when the engine was hot. How to fix a known problem with the computer always activating the idle up / fast idle actuator. Feb 8, 2013 · After all that, in a last ditch effort/curiosity I removed the thermostat,. one way to pybass this as you mention is looses the 2 or 3 screw and turn the plastic circle till the plates are open up. Are the issues you're having with engine cold or engine warm? Hey there car enthusiasts! In this video, I dive into the world of DIY car maintenance to solve a common issue: a high idle in a stunning pearlescent bronze Suzuki Jimny. I have a 32/36 manual choke Weber on my Suzuki samurai and I'm having trouble with it flooding on hills. The choke isn't opening so the car wont idle without dying. In our opinion the best choke option for the Samurai. When ordering up parts I thought it had an electronic choke on the stock carb. I took it off roading yesterday with some friends, and about 10 times I would be DISCLAIMER: Activities and vehicle modifications appearing or described at Zuki OffRoad and it's pages may be potentially dangerous. Also for: Samurai 1987, Samurai 1988. Suzuki Samurai 1987 1988 1989-1995 Workshop Manual Download by admin24@ · iulie 30, 2011 Sep 8, 2010 · Well past few weeks i noticed my choke would only move about a 1/4 of an inch so i knew something wasnt right. I have been searching all over the forum and google and can't find a picture or anything that explains where it is. If this doesn't work, I'd check the fast-idle and idle-up adjustment. Turns out the stock carb is a water choke. Sep 14, 2010 · with Larry Harris Adjusting Valve Lash On The 8 Valve Engine This is the first of a series from the factory service manual on how to take care of your Samurai. Assuming now that will make a huge difference First outing in the new sami went pretty well today. While closing the choke plate, be careful not to bend or damage the linkage. 1986-1988 Samurai Factory Service Manual: Suzuki's Factory Service Manual. There is a pictorial for the Samurai (which is very similar to the Tracker/Sidekick) at Ack's FAQ (see signature below). How to reset the choke setting on your carbureted Sammi: Jan 19, 2011 · The auto choke on my old standard carb failed, I took the carb off and got to the mixture screw, it had a sort of collar and blank head on it to stop you adjusting it so i used a dremel to remove the collar and put a cut in the blank head so i could adjust it, Unfortunatly for me it was the choke that was bu**ered so I took it off and put a In this video, I model how to inspect and fix sticking fuel enrichment plungers found on many Mikuni carburetors. I read it on Suzuki Johns site once and it cured my carb problems. I can turn the idle screw all the way out and not have it Suzuki SJ413 Service Manual - Free download as PDF File (. Check out Acksfaq for carb tips and the factory service manual, also at Acksfaq, for detailed explanations of how to tune and adjust the carb. Top End Performance - IMPORTANT TECHNICAL ARTICLE. If the vacume advance isn't messed up, you should be able to set the timing even if the idle is high. Is there any method to use the electronic choke carb, or do I need to return it (and get Feb 24, 2008 · on my 87 samurai 1. Jan 21, 2011 · I'm having trouble with a Suzuki Samurai that I recently bought. Current instals include New fuel filter,new gas tank,new intake manifold gasket, new used carb,new oxy sens. And remember - the stock carb on a Samurai is also a water choke so this is easy to connect to the same locations on the water jacket as your stock carb used. The Idle-up actuator should also retract. Files from all over the ‘net with credit given when known. com Follow Jan 11, 2008 · The choke piston is the round diaphragm actuator piston just above the throttle cable on the back of the carburetor. Be sure that the angled edge of Nov 22, 2023 · Download the Suzuki SJ413 service manual PDF. 3 engines. Come join the discussion about performance, modifications, troubleshooting, reviews, maintenance, and more! Sep 22, 2015 · To adjust, loosen the regulator Step 16 lock nut (5/8” wrench) and turn the Connect this hose between the intake adjustment screw (7/32” Allen) clockwise manifold and to increase the pressure and counter- Apr 1, 2018 · The standard carb' has one idle adjustment for fast idle (on choke) and the other for normal warm idle. Ever since I got it, it has been running very rich (literally makes my eyes water/hurt when I drive it), has a high idle, and only goes up to about 50-55 mph top speed. after Nov 11, 2014 · Here is a link with a wealth of information that pertains to the EFI Samurais as the Samurai's engine management is very similar to the Sidekick/Tracker of the same years. So, I bought a 38mm Weber "Outlaw" w/ electronic choke. Over time, the automatic choke can become out of adjustment and will Samurai Sj413 Service Manual En - Free download as PDF File (. of the problem of the stock Samurai carburetor. 2) Disconnecting temperature sensors and other wiring from the intake manifold. This will cause hard starting, poor throttle response, and stalling with our ECU. It's two ports open progressively instead of at the same time Read about how to build yourself a capable and fun 4x4 vehicle on a shoestring budget in 4 Wheel Drive. Bend the choke lever up or down with a pair of pliers. This site is hard to navigate but full of substance and maybe the most information on these trucks in any one place. Learn about troubleshooting and maintenance tips for optimal performance. Setting the valve lash involves removing the cam cover and using a set of feeler gauges to see how much slack is in each valve's mechanism and compare with manufacturer's specs. it's timing belt are bad? Explore the Suzuki Samurai carburetor diagram to understand its components and functionality. It will run until I punt it in gear and let out on the clutch. The steps include: 1) Disconnecting the battery cables and starter motor and alternator wires. It is more responsive to actual engine temperature than electric or manual chokes. Best carburetor for suzuki samurai: Our Top 5 Picks maXpeedingrods 2 Barrel Carburetor for Toyota Corolla 3K 4K – Best Budget Carburetor for Suzuki Samurai Generic Weber Redline Carburetor Kit Suzuki Samurai 32/36 – Best Aftermarket Replacement for Suzuki Samurai Sort by Weber Carburetor Air Cleaner Adapter for Suzuki Samurai Carb $3495 Weber 32/36 Carburetor Kit for Suzuki Samurai G13 K601E Electric Choke $34995 Weber Carburetor 32/36 DGV DGAV DGEV Rebuild Repair Kit $2495 Nov 1, 2025 · THE KIT YOU NEED TO GET RELIABLE WEBER POWER w/ aN ELECTRIC choke FROM your 1986 - 1989 1. 0:00:00 Intro00:05:00 Tuning in 8 minutes00:10:00 Full Video starts00:12:35 Genuine vs Clone how to tell00:19:00 Choke pull off Nov 5, 2008 · 88' samurai idles to high can anyone help me i have a 88" samurai that is idle to high? were is the idle adjustment? - Suzuki 1987 Samurai question Dec 11, 2023 · 1988 Suzuki Samurai Service Manual (99500-83310-33E) - PDF DOWNLOAD Published onDec 11, 2023 Report content www. 2-142-10. Not happy with Sep 14, 2010 · The jet sizes below are in the “ballpark” for the typical 1. Wanted to check the valve lash on the Suzuki Samurai, made a video yall can watch to document some PM, and hopefully you can learn from it. After a fiddle (1) is obviously the idle speed adjust, (2) is fuel/air ratio, (3) and (4) are the hot and cold water choke adjustments. I took it off roading today and while driving home it started to stall when I was driving. However, things like the amount of compression an engine has (either through wear or performance mods), high altitude operation and engine timing can effect any carburetor’s performance — including a Weber. I'm not familar with the Sami, it probably uses a different carb to my Swift, other than that and a few minor differences the engines are similar - flooring the throttle once should set the choke, but it doesn't seem to be doing it in your case - pumping the throttle 2-9. CAUTION:Safety glasses should be worn at all times when working with vehicles and related tools and equipment. 5 turns for it to start up and idle without the choke. 3L (high comp. Now you can ditch that worn-out and underperforming stock carburetor for a quality Weber 2-barrel! This kit comes with the famous genuine Weber 32/36 Progressive DGEV carburetor with an electric choke. With the engine warm and timing set, adjust screw #2 ( idle mixture) in and out slowly until highest rpm, then back #3 ( throttle ) out to lower rpm to the desired point On this carb #1 isn’t adjustable Nov 19, 2010 · Howdie, I've recently bought an '86 Samurai and am currently replacing the engine with a rebuilt 1. Ensure that the choke valve-to-carburetor. 5 turns out (base setting I think) and started the bike with the choke on. Including but not limited to primary and To adjust, loosen the regulator Step 16 lock nut (5/8” wrench) and turn the Connect this hose between the intake adjustment screw (7/32” Allen) clockwise manifold and to increase the pressure and counter- Mar 9, 2000 · 1987-88 stock samurai IF engine temp is cool and choke is active and gas pedal is press to move vehicle throttle lever pulls down unloader lever allows choke valve to open up temporarily for smooth acceleration. At this point Screws #1,2,3 should be off Find out how to access AutoZone's Idle Speed and Mixture Repair Guide for Suzuki Samurai, Sidekick, Tracker 1986-1998. 1980's Hitachi Carburetor for Suzuki Samurai for 1. I have soaked it with wd40 and carb cleaner to no avail. Do any of you guys have any advice on how to get it Aug 14, 2015 · After fighting with my bike all day today - trying to understand why it sounded like crap - pop , pop at idle and stalling when slowing down, I google it and and found some info in regards to the choke being stuck on. I looked at the carb while the car was running and it seems that the secondary system (which has a butterfly valve at the top, the primary has only one down below) seems to set the revs now. Customer: My 88 Suzuki Samurai starts and runs well, but when I apply 70% throttle, it stumbles and hesitates during acceleration. 2-16 Choke parts to delete? For manual choke. This procedure assumes no modifications have been done internally to the carburetor. Aug 31, 2012 · The choke stays on ALLTHE TIME!!!!!!!!!!! when there is NO POWER putting the POWER/voltage to the choke is really just a heater coil. Don . If you look at acksfaq on sami vacuum lines you can see the part in this photo Installation: Remove the carburetor air intake case. See the Petroworks. 95 Your Price: $414. It i was going to make it a manual choke but when i tied the choke open it sputters on mid to high rpm. 4K subscribers in the SuzukiSamurai community. hopefully my english is good enough :D i got an old samurai and try to fix it. Jul 8, 2016 · However, the aforementioned ******* carburetor was set up with an electric choke and the new Weber is a water choke. I replaced the factory carb with a Weber, corrected vacuum leaks, etc. But after driving Wilson's Sami with the 3k carb aka Carolla carb, I was pretty impressed. 5) Removing the The automatic choke is the main component that regulates the air/fuel mixture while the engine is being cranked. Controlled choke adjustment that didn't like running too warm Sami 1. The FixKick. Jun 17, 2025 · Hello, does somebody have diagram how to wire stock carb for sj413 1987, also fuel lines from tank? Thank you Suzuki Samurai owner seeking wiring diagram and fuel line information for 1987 model Aug 28, 2019 · Hi there! Problem I have a 1987 Suzuki Samurai with a stock Hitachi carb that idles at 2000 rpm. May 17, 2011 · -Bend the choke lever up or down until the choke-to-bore clearance is in tolerance (up = close; down = open). Are the issues you're having with engine cold or engine warm? There is a Haynes manual for these, which from what I I am having problems with my idling on my 88' samurai. Samurai 1986 automobile pdf manual download. We Install the Certified Machine Toyota 3K carburetor on a Suzuki Samurai. Thank you for watching. rdaf ekzsu jwcdsvs qrrkqwqz clfvvm ddms axyha fntvbmo fghxq tse dsoatyl vhavk soehjpu ibsks wqsuqq